Lithium Battery PACK Testing Solutions | Aijiang Technology - New Energy Battery EOL Test & Quality Control

Against the backdrop of the booming development of the new energy industry, higher requirements have been placed on the performance and quality of battery modules/PACKs in fields such as electric vehicles, container energy storage, household energy storage and mobile energy storage. As a pioneer in the new energy testing sector, Aijiang Technology leverages its profound industry experience and technological innovation to launch a tailor-made Lithium Battery PACK Testing Solution for battery modules/PACKs, providing solid technical support for the steady development of the new energy industry.

1.Full Scenario Coverage for Precise Demand Positioning

At the core of Aijiang Technology’s Lithium Battery PACK Testing Solution lies its Battery Module PACK EOL Comprehensive Test System, which is exclusively designed for diverse scenarios including electric vehicles, container energy storage, household energy storage and mobile energy storage, fully covering the EOL testing and quality control needs of battery modules/PACKs.

Adhering to a modular design concept, the system can flexibly adapt to battery PACKs of different types and specifications, delivering a full-chain solution from functional testing to performance evaluation. Whether it is R&D testing, production testing or quality spot-check testing, Aijiang Technology provides tailor-made test schemes to meet the personalized needs of customers.

Lithium Battery PACK Production Line Testing Process

2.Outstanding Performance to Empower Efficient Production

Aijiang Technology’s Lithium Battery PACK Testing Solution is engineered with industry-leading performance features, driving high efficiency and reliability in battery production and testing:

• Wide voltage coverage: The system supports a wide voltage input range and is adaptable to various types of battery PACKs, ensuring the accuracy and reliability of test results.
• Modular design: Adopting a modular design philosophy, the system can flexibly expand test channels and functional modules according to actual needs, improving test efficiency and flexibility.
• Professional BMS simulation and verification system: Built-in with a professional Battery Management System (BMS) simulation and verification unit, it can simulate BMS communication and control under real working conditions, ensuring the stable operation of battery PACKs in complex environments.
• Multi-stage current and voltage protection: The system is equipped with multi-stage current and voltage protection functions, which can real-time monitor and adjust test parameters during the testing process to prevent damage to battery PACKs caused by overcurrent, overvoltage and other abnormal conditions.
• Seamless MES integration: Supporting seamless connection with the factory Manufacturing Execution System (MES), it realizes real-time upload and analysis of test data, providing strong support for production management.

3.Intelligent Platform to Simplify Operational Processes

Aijiang Technology’s Lithium Battery PACK Testing Solution pursues excellence not only in hardware but also achieves a perfect combination of intelligence and ease of use in software. The system integrates core functions such as automatic battery EOL testing, data recording, integration and analysis, and production efficiency optimization. Through a concise and user-friendly software operation interface, users can easily complete the configuration, execution and result analysis of test tasks. Meanwhile, the system supports customized test data output formats to meet the personalized needs of different customers for data reports.

4.Star Product: EOL Comprehensive Tester AEPT 1000

Among numerous core products, the EOL Comprehensive Tester AEPT 1000 is undoubtedly a flagship product of Aijiang Technology. Exclusively designed for battery module/PACK EOL testing, this tester integrates all the above-mentioned outstanding performance and intelligent functions, emerging as a leader in the new energy battery testing field.

Aijiang Lithium Battery PACK EOL Testing System

Highlight Product Parameters

• Flexible communication methods: Supporting RS232/LAN for equipment communication and CAN/RS232/RS485 for PACK communication, ensuring stable and efficient data transmission.
• Simple operation mode: Adopting the operation mode of manual wiring and code scanning with automatic software testing, simplifying the test process and improving test efficiency.
• Excellent safety performance: Equipped with dustproof and heat dissipation devices, the equipment operates with noise below 75dB and complies with the safety level requirements of EN60950 and GB4943, ensuring safe and reliable testing processes.
• Superior electrical conditions: Power supply specification of AC220V±10%, 50Hz; grounding resistance less than 5Ω; maximum power of 3.5kW and operating power of 2.5kW, meeting the needs of various test scenarios.
• Wide operating environment adaptability: Capable of working in an ambient temperature of 0-45℃ (storage temperature: -10℃～70℃), ambient humidity of 20-75%RH (no condensation), and non-corrosive gas environments, ensuring the long-term stable operation of the equipment.

5.Conclusion

Aijiang Technology’s Lithium Battery PACK Testing Solution provides strong technical support for the new energy battery industry with its comprehensive testing capabilities, outstanding performance, intelligent operation platform and customized service processes. In particular, the EOL Comprehensive Tester AEPT 1000, with its high cost performance and wide application adaptability, is becoming the first choice for an increasing number of battery PACK manufacturers and new energy vehicle enterprises. 

In the future, Aijiang Technology will continue to uphold the concept of innovation, continuously optimize its products and services, and join hands with customers to create a better future for the new energy industry.